Influence of surface treatment on mechanical properties and structure of 3D-printed alloys

Abstract

In a modern world, additive manufacturing of metal products has reached significant volumes and variety of applied alloys. 3D-printing technologies make it possible to obtain parts with reduced mass, increased reliability, single products, experimental parts and elements designs with complex geometry and configuration. Disadvantages of metal parts additive manufacturing include anisotropy of chemical composition and properties, non-equilibrium structural-phase state, structural micro- and macrodefects and some other features, that require post-processing of as-printed products. Most often, heat treatment and its combination with microforging or intensive surface plastic deformation are used for this purpose. The manuscript provides an analytical review of the advantages of using ultrasonic technologies to support 3D-printing and post-processing of additively manufactured products. Special attention is paid to ultrasonic impact treatment (UIT). The equipment for providing UIT is compact, energy-saving and easy to use. It is noted, that this technology makes it possible to effectively reduce surface defects of printed parts, increase its hardness and fatigue strength. At the same time, nanostructuring and changes in the structural and phase state of the modified layers are also occurred. It is also noted, that UIT may provide surface strengthening to a depth of ~500 μm, saturating it with alloying elements and compounds, and for conventionally produced parts, like as–cast, deformed and powder sintered – it is significantly more effective than most other similar methods. The prospects of using ultrasonic technologies to improve quality and level of operational and mechanical characteristics of additively manufactured metal parts, including the needs of aircraft construction, are outlined.

Author (co-authors)
First name Last name Institutional affiliation E-mail Phone number ORCID ID Institution address Author contribution(s) Institutional affiliation
Andrii
Burmak
burmak.andrii@lll.kpi.ua
0000-0003-2415-8032
37, Prospect Beresteiskyi (former Peremohy), Kyiv, Ukraine, 03056
Investigation
National Technical University of Ukraine "Igor Sikorsky Kyiv Polytechnic Institute"
Svitlana
Voloshko
voloshkosvetlana13@gmail.com
0000-0003-3170-8362
37, Prospect Beresteiskyi (former Peremohy), Kyiv, Ukraine, 03056
Conceptualization
National Technical University of Ukraine "Igor Sikorsky Kyiv Polytechnic Institute"
Михайло
Ворон
mihail.voron@gmail.com
0000-0002-0804-9496
37, Prospect Beresteiskyi (former Peremohy), Kyiv, Ukraine, 03056
Methodology
National Technical University of Ukraine "Igor Sikorsky Kyiv Polytechnic Institute"; Physical and Technological Institute of Metals and Alloys of the National Academy of Sciences of Ukraine
Andrii
Orlov
orlov.a.k.apeiron@gmail.com
0000-0002-9219-3123
37, Prospect Beresteiskyi (former Peremohy), Kyiv, Ukraine, 03056
Data Curation
Formal Analysis
National Technical University of Ukraine "Igor Sikorsky Kyiv Polytechnic Institute"